2023 Polydeck Product Catalog

SCREEN MEDIA SOLUTIONS ENGINEERED

EFFICIENCY

TOGETHER STRONG

According to Bob Dickey, Plant Manager at Pinto Valley mine in AZ, “Companies like Polydeck shine through their customer service and in the support they provide helping customers find the right solution to their problems. Polydeck is a true partner. A lot of companies just sell you something and then it’s your problem,” but Polydeck “help[ed] us find the ultimate solution – even if it wasn’t one provided by them.”

As an older plant designed to run a maximum of 48,000-tons per day, Dickey knew that he would need to implement a strategy of bringing in suppliers and partners to boost efficiency at the Pinto Valley mine. Dickey prioritized eliminating bottlenecks within the screening circuits as a quick way to optimize performance, which is when he turned to Polydeck for help.

Through extensive on-site testing, the Polydeck team quickly identified the right recipe of screen media to maximize efficiency with increased open area, greater screening availability and a clean feed being discharged to the crushers.

“Operations rely upon our analysis and engineering expertise to specify the optimum panel types and opening sizes to meet the specification,” says Polydeck expert, Tom Wayment, who was key in identifying Polydeck’s proprietary XR200 panels as the solution to Pinto Valley’s bottleneck issues.

By partnering with Polydeck to bring innovative solutions to an older mine, Pinto Valley significantly increased the capacity of their operations and is now positioned to run at 60,000-tons per day.

Companies like Polydeck shine through their customer service and in the support they provide helping customers find the right solution to their problems. Polydeck is a true partner.

“It’s a phenomenal increase, made possible just in the last two years, by uncovering innovative ways to eliminate bottlenecks. Strategic partnerships like these have accomplished what nearly 50-years of predecessors had not been able to do,” states Dickey.

Since Pinto Valley runs six identical screens side by side, Polydeck screen media could be tested right next to competitive screen media with a clear indication that Polydeck media produces better results. Pinto Valley also adopted block changeouts to further increase efficiency and save costs.

Dickey is grateful for the results that Pinto Valley has been able to accomplish and concludes that “Polydeck is a true partner because they have been willing to walk the journey with us, side by side, through all the iterations of our progress, [and] the results are better than we could have imagined.”

Download this case study today!

It’s a phenomenal increase, made possible just in the last two years, by uncovering innovative ways to eliminate bottlenecks. Strategic partnerships like these have accomplished what nearly 50-years of predecessors had not been able to do...

Bob Dickey, Plant Manager at Pinto Valley

CORE VALUES

We are a company grounded on Christian Values.

Integrity Humility

Excellence Caring

To serve our customers and stakeholders with excellence so we can achieve profitable growth which enables us to create eternal value by conducting our business and caring for people in a way that honors God.

TOGETHER STRONG

We deliver excellence to our customers with quality products and superior services.

MISSION STATEMENT

To provide extraordinary customer experiences by delivering world class screening solutions.

Why Polydeck?

Our customers’ success is our top priority and why we guarantee our products’ performance. Whether you’re looking for products that last longer, reduce costs, or improve your efficiency, we are confident that our products will help you meet your specific goals.

TOGETHER WE’RE SUCCESSFUL.

TOGETHER WE’RE STRONG.

Performance Guarantee

Wear Life Guarantee*

If your Polydeck-approved panels do not result in increased wear life from your previous screen media, we will replace your panels.

Labor Savings Guarantee*

If your Polydeck-approved panels do not reduce labor costs from your previous screen media, we will refund your purchase (on a pro-rated basis).

Product Specification Guarantee*

If Polydeck does not meet the required product specification after the initial installation, we will replace your panels at no cost to meet the requirements.

*In order to honor our performance guarantee, all relevant customer and product specification requirements and accurate application details must be received and reviewed in a timely fashion, prior to purchase.

WHY POLYDECK?

Custom Solutions

Polydeck’s in-house ability to create custom solutions makes us the ideal partner when you are faced with particularly complex or unique screening challenges.

Our Application Experts and Design Engineers partner with our customers to provide the best solutions using our technical expertise and experience.

WHY POLYDECK?

Material Science

Material science technology development is one of the X factors that allows Polydeck to push the boundaries of wear life and open area. Our customer-centric approach has enabled us to provide better and more reliable options to solve the mining industries’ most common

MATERIAL USAGE GUIDE

issues. Whether you are struggling to maximize throughput with panels that last longer or overcome screening issues where sticky material gets in the way of your efficiency, our proprietary solutions are the X factor that help our customers achieve their production needs.

DRY MATERIAL SPECIALIZED

MATERIAL GLOSSARY

POLYURETHANE RUBBER

XP

Our highest use polyurethane formulation designed to perform well in most wet screening applications. XP provides the perfect balance of durability and abrasion resistance.

XP100

Designed to provide better wear than XP in aggressively abrasive wet applications or wet applications with high tonnage rates.

FXP

Our most flexible polyurethane formulation designed to fight blinding in wet applications. FXP’s flexibility creates secondary motion disengaging adhesive materials from the screen surface allowing them to continue through the plant circuit.

WXP

Specifically designed to combat premature panel failure caused by hydrolysis and microbial degradation. WXP mitigates chemical interactions within the polyurethane, extending the life of the media.

WXP100

Designed and formulated to combat extreme cases of microbial degradation due to chemical interactions within polyurethane. WXP100 provides an extra element of protection to extend the life of media.

XR

Our most popular rubber formulation provides an extra boost of wear life in a wide range of dry applications.

XR100

Designed primarily as a compound to be used in impact-zone applications, such as transfer points and within chutes. XR100 is best suited for applications where angular or sharp rock tends to cut or gouge typical rubber compounds.

XR200

Our highest abrasion-resistant formulation available. XR200 is perfectly suited for wet or dry applications and provides the longest wear life in highly abrasive applications, such as primary and secondary scalping applications and mill discharge screens.

FXR

FXR is a specially formulated soft rubber used in applications that are subject to severe blinding. The high elasticity of this material enables significant secondary motion within the panel, allowing any adhesive material to disengage from the panel surface and continue through the plant circuit.

FXR100

A highly versatile rubber available in a wide range of dry applications requiring a balance of abrasion resistance and secondary motion for maximum wear life performance.

HXR

HXR is a versatile rubber designed specifically to withstand applications with elevated temperatures. HXR is rated to survive consistent operating temperatures of 203ºF (95ºC) with peaks of up to 230ºF (110ºC).

WHY POLYDECK?

Lead Times

Polydeck’s distribution network extends across the country, providing customers with reduced on-site inventories, short lead times, and closer collaboration. The inventories we stock enable us to quickly respond to your specific requirements, while our industry-leading, lead times and on-time delivery guarantee assures you that our products are there when you need them.

DISTRIBUTION CENTERS HQ & MANUFACTURING PLANT

Polydeck North America

ARIZONA DC 8620 E. Old Vail Rd, Suite 120 Tucson, AZ 85747 864-398-6795

ILLINOIS DC 607 W Main St Ridgeway, IL 62979 864-735-5103

N. TEXAS DC 1612 Baker Rd

Sherman, TX 75090 864-347-0085

N. WEST VIRGINIA/ MORGANTOWN DC 1063 Greenbag Rd., Suite B Morgantown, WV 26508 864-680-1421

S. TEXAS DC 12050 Crownpoint, Suite 115 San Antonio, TX 78233 864-491-1813

S. WEST VIRGINIA/ CHAPMANVILLE DC 46 Shae Ave. Chapmanville, WV 25508 304-767-4974

Polydeck South America

POLYDECK CHILE

Camino La Vara 03400, San Bernardo, Region

Metropolitana, Chile

POLYDECK PERU

Calle Jacinto Ibañez 315, Urb.

Parque Industrial Megacentro

Almacen D112A, Arequipa, Peru

Innovation at its finest.

Pushing the boundaries of material science and injection molding capabilities to design products that defy expectation. It’s time for an upgrade.

New Products

ANTI-BLINDING AND PLUGGING

METALDEX ™ ULTRACLEAN

Polydeck’s latest high-performance innovation engineered to drive maximum production results for aggregate operations. This industry-leading product features key design upgrades from METALDEX VR allowing it to deliver more effective cleaning and accurate sizing providing a 3% increase in open area compared to similar modular wire products.

Polydeck’s ultra high open area rubber panels are the latest innovation in high-performance, extreme open area synthetic modular media. Utilizing our advanced material science technologies, RUBBERDEX® ULTRAMAX pushes conventional norms by providing open area not seen before in synthetic media. RUBBERDEX® ULTRAMAX panels are designed to match or exceed the open area of wire and are still safer and easier to install.

Groundbreaking designs with unparalleled results.

Polydeck pushes the boundaries to help producers increase production. No need to worry. We take the risks so you don’t have to. That’s our Performance Guarantee. Upgrade with Polydeck.

Line of injection-molded modular polyurethane screen media recommended for wet or wash applications. Available in multiple styles, aperture shapes, durometers, thicknesses, and fastenings.

PANEL STYLES

Style: Maxi Aperture Style: Slotted Material: Polyurethane

(2x1)

Dams

Restricted flow bars

Skid bars

Panel Style: Maxi Aperture Style: Slotted Material: Polyurethane

Deflectors

Scrolls (Bolted onto panel)

Panel Style: VST Aperture Style: Slotted

Panel Style: CUTTA Aperture Style: Slotted Material: Polyurethane

Line of modular injection molded rubber screen media recommended for wet or dry, high-impact applications. Available in multiple styles, aperture shapes, durometers, thicknesses, materials, and fastenings.

PANEL STYLES

APERTURE OPTIONS

FASTENING OPTIONS

Pushing the boundaries of open area

FEATURE OPTIONS

Fully customizable bolt-down rubber panels with steel-backed plate primarily used in scalping, high-impact, and heavily-loaded applications. Available in multiple styles, aperture shapes, sizes and thicknesses, and fastenings.

APERTURE OPTIONS*

FASTENING OPTIONS

Bolt-Down Pin & Sleeve

ADD-ON FEATURES

Bolt-on Dams

Panel Style: Maxi

Skid Bars

Aperture Style: Slotted Material: Polyurethane

Aperture Style: Square Material: Polyurethane

CUSTOMIZABLE FEATURES

Bolt Hole Location

Skid Bars

Aperture Placement Size and Thickness of Panel

Size Range: Up to 48” x 96” and 50 1/2” x 60”

Thickness Range: 2” up to 4” in 1/2” increments

*Custom aperture options available

Line of modular wire media. A variety of options are available ranging from welded wire to wedge wire designs. METALDEX ™ offers the convenience of our modular design and the flexibiliity to pair with other Polydeck modular media for the best results.

PANEL STYLES

APERTURE OPTIONS

XPT SIZING AVAILABILITY

METALDEX™ ULTRACLEAN

When near size carries over the discharge end of your deck, clean it up by upgrading to ULTRACLEAN.

FASTENING OPTIONS

Bolt-Down

Pin (XPT, ULTRACLEAN)

PolyRail (PRO) ADD-ON

Dams (METALDEX

CONVERSIONS

Upgrade to a Polydeck system easily and quickly with our preassembled stringers that fit over the top of your existing sub frame.

FIND OUT MORE ABOUT CONVERSION KITS

Reliable, proven, and designed to maximize the performance of your screens.

Polydeck partners with OEMs, builds frames and stringer systems for existing machines and creates trommels designed to combat breakage in corrosive environments and maximize throughput.

TROMMELS

Custom-designed with the option to add a flippable design to extend wear life.

PIPETOPTM Trommels

PIPETOPTM Trommels range up to 50-panel circumference X 18' long.

PROTOPTM Trommels

PROTOPTM TR Trommels range from 9-panel circumference X 4’ long to 14-panel circumference X 6’ long.

FRAMES

Standard Frames

Complete deck and railing system designed to fit OEM Screen Specs.

RAILING OPTIONS

PIPETOPTM

PolyRailTM

ARMADEX® Bolt-Down

XD Frames

Extreme duty for extra durability

RAILING OPTIONS

PIPETOPTM

PolyRailTM

ARMADEX® Bolt-Down

STRINGERS AND CONVERSIONS

Polydeck support systems are reliable and designed to maximize the performance of your screens. Polydeck partners with OEMs, builds frames and trommels for corrosive environments, and reinforces them to combat breakage.

PIPETOPTM

Polydeck’s highly efficient PIPETOPTM stringer system increases the open area of your deck with its 1/2 inch rails and is the industry’s top-performing choice.

Tube Stringers

Polydeck’s tube stringers are designed with laser cut precision to withstand the test of time for increased reliability and maximized screen media support.

Individual/Bundled Conversions:

Typically provided to OEMs to install on their frames or to be used as replacement stringers for existing machines.

Jigged Conversions:

Stringer rails can be jigged into user-friendly assembly for delivery to an operation site for easy conversion of an existing deck frame to a Polydeck system.

Complete Support Frames:

Stringer rails can be welded onto deck frames for an easy bolt-in installation to replace a worn out deck frame in an existing vibrating screen.

Tee-Stringers

Polydeck’s tee stringer enables boltdown fastening for ARMADEX® panels for applications with large volumes of slurry. This approach minimizes areas where slurry can wash between panels and damage stringers.

Versatile, Flexible, and Efficient.

Polydeck’s PIPETOPTM stringers are designed to provide media fastening versatility and maximum open area possibilities to meet your production and gradation requirements.

Protects your investment and extends the life of your processing equipment.

PROTEX® advances Polydeck’s mission of solving our customers’ biggest challenges. This line of complementary protective products improves equipment life and increases production efficiencies.

PROTEX® SL

Side Wear Plates available in polyurethane, rubber and UHMW depending on your application needs.

PROTEX® L

Liners for feed chutes, feed boxes, discharge lips and transfer points that range in material to prevent the premature replacement of your equipment. Available in polyurethane, rubber or heavy-duty rubber.

PROTEX® P

Designed to protect stringers, cross members, PIPETOPTM stringers and PolyRailTM Stringers.

PROTEX® C

Rubber Lining (RC) or Urethane Coating (UC) to protect frames and stringers from highly abrasive applications or high-impact applications.

PROTEX® CL

Ceramic Liners are a versatile bolt-in solution for high wear applications. Available in 1x1 and 1x2 configurations in circular or square ceramic options.

PROTEX® ML

Magnetic Liners for feed chutes, feed boxes, discharge lips and transfer points to prevent the premature replacement of your equipment. Available in polyurethane.

Making small adjustments are easy with our accessories. With minimal cost involved, our accessories are known to be some of the best hacks in the industry. Take our Spray Nozzles for example. Self-cleaning, rust-resistant and easily adjustable for the amount of water you need. It’s time to upgrade.

If something can be done better, easier, and quicker, you can trust Polydeck to lead the way.

SPRAY NOZZLES

Our patented, self-cleaning polyurethane spray nozzle reliably delivers the designated amount of water evenly across your deck, without damaging your screen or your screen media. Available in a variety of shapes and configurations, its smart design stands up to whatever volume of water your application requires.

PINS

30MM PANELS

40MM PANELS

45MM PANELS

Regular shaft.

50MM PANELS

Oversized shaft for rubber media.

Extended shaft (15mm) for thicker steel.

Poly sleeve for use with pins F6000533 and F6000538.

Part

Oversized shaft for rubber media.

Extended shaft (15mm) for thicker steel.

55, 60, 65MM PANELS

Standard shaft (50mm)

For some dewatering applications. 30mm, poly half-pin; Regular shaft.

Regular shaft.

80MM PANELS

Oversized shaft for rubber media.

Extended shaft (15mm) for thicker steel.

Pin & sleeve. 65mm poly pin.

100MM PANELS

Oversized shaft for rubber only.

Pin & sleeve. 80mm poly pin.

Extended shaft (15mm) for thicker steel.

Oversized shaft for rubber media.

If there is a better, easier, quicker way to accomplish something, you can trust Polydeck to lead the charge with the most innovative solutions.